Sterling Power Products 30F Manuel d'utilisateur

OPERATION AND INSTALLATION MANUAL SMC SERIES AIR COOLED PORTABLE WATER CHILLERS IMPORTANT: PLEASE READ CAREFULLY BE

Page 10 SMC Series Chillers 1-9 Returns IMPORTANT! Do not return any damaged or incorrect items until you receive shipping instructions from STERLIN

SMC Series Chillers Page 11 Figure 1: SMC050 Process Pump Curves Figure 2: SMC100 Process Pump Curves Figure 3: SMC150 Process P

Page 12 SMC Series Chillers Figure 4: SMC Cast Iron Centrifugal Pump Curve 1/3 hp (0.249 kW)

SMC Series Chillers Page 13 Figure 5: SMC Series Chiller Specifications POWERA0537868OFFONREFRIGERANTMini ChillerPUMPONCOMPRESSORO

Page 14 SMC Series Chillers 2 Chiller Installation 2-1 Electrical Connections Check serial tag voltage and amperage requirements and make sure your

SMC Series Chillers Page 15 Process Water Bypass All SMC chillers have an internal bypass device (patent pending). If the process f

Page 16 SMC Series Chillers ; A corrosion inhibitor suitable for the materials in the system should be added to the glycol/water solution. ; If st

SMC Series Chillers Page 17 2-5 Overhead Process Considerations If your application has chilled water or process piping above the

Page 18 SMC Series Chillers 3 Sequence of Operation IMPORTANT! • The SMC unit has a leaving water temperature range of 30°F (-1°C) to 65°F (18°C).

SMC Series Chillers Page 19 3-3 High Pressure Cutout The high pressure cutout is an electro-mechanical safety feature that opens t

Page 2 SMC Series Chillers Sterling, Inc. is committed to a continuous program of product improvement. Specif

Page 20 SMC Series Chillers Figure 8: SMC Component Identification

SMC Series Chillers Page 21 Figure 9: Piping Schematic - 1 Pump with Reservoir ExpansionvalveFilterDrierSightglassFilter Highpress

Page 22 SMC Series Chillers Figure 10: Piping Schematic - 1 Pump Without Reservoir LegendRefrigeration linesChilled water pipingCondenser water pip

SMC Series Chillers Page 23 Figure 11: Piping Schematic - No Pump, No Reservoir FlowswitchTemperaturecompressor-mountedaccess val

Page 24 SMC Series Chillers 4 Startup Checklists 4-1 Introduction Follow the check lists below for the startup of your new chiller. These lists assu

SMC Series Chillers Page 25 4-4 SMC Water Circuit Pressure Drop Table Model Gallons per minute Liters per minute ΔP (psig) ΔP (

Page 26 SMC Series Chillers 5 Microprocessor Control 5-1 Introduction Standard SMC Series chillers use a microprocessor-based PID controller. The co

SMC Series Chillers Page 27 Figure 12: Typical SMC Series E5CK Microprocessor Controller PVSVOUT1OUT2 MANU STOP RMT AT SUB1ATE5CK

Page 28 SMC Series Chillers RMT LED The orange RMT LED is lit during remote operation. AT LED The orange AT LED flashes during auto-tuning. SUB1 LE

SMC Series Chillers Page 29 Important! Do not change any of the control settings without consulting the Sterling Service Departmen

SMC Series Chillers Page 3 Safety Considerations Sterling, Inc. SMC Series Chillers are designed to provide safe and reliable opera

Page 30 SMC Series Chillers 5-6 Optional Communications Standard Omron Protocol The communications function allows you to monitor and set E5CK para

SMC Series Chillers Page 31 6 Optional Graphic Panel 6-1 Indicator Lights PUMP ON (green) This indicator lights when the pump is

Page 32 SMC Series Chillers Figure 13: Optional Graphic Panel OFFONPRESSURELOWREFRIGERANTPOWERONPUMP COMPRESSORONPortable ChillerREFRIGERANTPRESSUR

SMC Series Chillers Page 33 7 Routine Maintenance 7-1 Lubrication Every three months, grease all fan motors and pump motors t

Page 34 SMC Series Chillers Figure 15: Typical SMC Wiring Schematic 1T1T1FU1FU1X111Jumper Remoteinterlockby others1S-1LT131C1416152CPumpstarterCond

SMC Series Chillers Page 35 Figure 16: SMC Wiring Schematic for Chillers with No Pump or Reservoir 1T1T1FU1FUX111JumperRemoteinte

Page 36 SMC Series Chillers - Notes -

SMC Series Chillers Page 37 8 Troubleshooting Guide Problem Cause Solution Chiller will not run. No power. Check main discon

Page 38 SMC Series Chillers Problem Cause Solution Pump runs, compressor will not. Refrigerant is low. Check the refrigerant charge. Pressure

SMC Series Chillers Page 39 PCA Unit Parts List Part Number Part Description A0537868 SMC Graphic A0537899 BZ Pressure Gauge A053

Page 4 SMC Series Chillers Table of Contents 1 General Information ...7 1-1 Introduction 1-2 Nece

Page 40 SMC Series Chillers - Notes -

SMC Series Chillers Page 41 - Notes -

Page 42 SMC Series Chillers -Notes - Technical Assistance

SMC Series Chillers Page 43 Parts Department Call toll-free 7am - 5pm CST [800] 423-3183 Or call [262] 641-8610, Fax [262] 641

SMC Series Chillers Page 5 Table of Contents 4 Startup Checklists ...23 4-1 Intr

Page 6 SMC Series Chillers Charts and Figures Figure 1: SMC050 Process Pump Curves...

SMC Series Chillers Page 7 1 General Information 1-1 Introduction Sterling, Inc.'s SMC Series Water Chillers

Page 8 SMC Series Chillers 1-4 Available Options SMC Series Chillers are available with options that tailor the unit to your requirements. Some are f

SMC Series Chillers Page 9 1-6 In the Event of Shipping Damages IMPORTANT! According to the contract terms and conditions of the